Then, then

　　The Capabilities

　　

　　Dimensional COOLING CHANNEL and Checks On Tempeature Distribution. It considers the appropriant calling and propuct thickness.

　　The tool also enables evaluation of quality and reliability for moulded product by predicting deformation due to residual stress and thermal influence. It also evaluates product quality through heating techniques such as annealing, painting, heat cycle testing. Some of the other optimisation functions include proposing parameters such as optimum gate position and product wall thickness for improved efficiency of analysis work. To evaluate the strength of the parts, the tool helps predict nonlinear properties from analysis results of fibre orientation. It also challenges marginal design by conducting highly accurate strength evaluation in combination with structure analysis. Direct Fiber Simulations (DFS) helps forecasts bending and breaking of reinforcing fibre, fibre length, density distribution and performs high accuracy and strength evaluation of warp age-induced deformation analysis. Some of the unique extensional functions of 3DTIMONTM include AMDESS which aids in an automatic design optimisation. For example, it can find out optimum shape and thickness to reduce warpage, optimum gate position to shift the weld position etc. Ejector Pin Evaluation Tools – Buckling Risk / Buckling Load is another such feature which allows the system , based on the concept of fast and quick check analysis result by setting analysis conditions according to the workflow. Thermosetting resin analysis through ReactiveMould feature corresponds to injection moulding and transfer moulding to predict filling, fibre orientation, and warping for use in automotive electronics. Compression moulding analysis – through CompositePRESS predicts filling, fibre orientation, and warp deformation in thermosetting SMC and BMC moulding, as well as thermoplastic stamping moulding. It can be utilised for studying weight reduction by replacing metal parts.

　　Technology.

　　Applying MOULD Compensation (Windage). The Result is the Mirror Replica of the Shape or Mesh Model.

　　Modules

　　

　　Case Studies

　　

　　

　　In one of the case studies at the OEM, the objective was to establish vibration characteristic prediction technology in CF-SMC moulding considering fibre orientation. CF-SMC moulding develops anisotropic mechanical properties depending on moulding conditions. Therefore, in order to accurately evaluate the quality of moulded products such as vibration characteristics, establishment of techniques for predicting the orientation state of CF long fibres that exhibits anisotropy is necessary. Methods involved were Prediction of fiber strand orientation by 3DTIMON-CompositePRESS considering SMC moulding process, prediction of the anisotropic property as a fibre strand and lastly, predicting vibration Thermosetting Compression Moulding characteristics by structural analysis, considering anisotropic characteristics. As per the results obtained, the vibration characteristics can be evaluated with high accuracy by defining the mechanical characteristics as a fibre strand from the fibre orientation results of 3DTIMON -CompositePRESS and use thereafter for vibration analysis. Toray Engineering is currently also looking at implementing AI functions in 3DTIMONTM in collaboration with TDS. Customisation of 3DTIMON is therefore expected to continue in the future and find relevance in broad-based Thermosetting Compression Moulding applications. ACI

　　

　　

　　In general there are 4 Key Steps to the Process. Note that this is for the more capsu. Theermoplastics are similar, but we can discuss the more dertail later.

　　be controlled throughout the part molding cycle.

　　Example of a Large Compression Molded Part Use on the V-22 Osprey Helicopter.

　　

　　

　　

　　Of composite material. But, I would have to say that the top 5 advantages across the board whered to metals and Other Composite methazods are:

　　Part Complexity

　　Ease of Replastic Metal by Nearly Matching The Metal Part Geometry

　　The Abilital to Add Inserts and Rib Stiffeier

　　Dimensional Control and Stability

　　LOWER Finished Part Cost with The Ability to Make High Volumes of Parts

　　See Photo). The Complexity Shown Here is incredible, Yet with Long Fiber Reinforcement and a very high volume of fiber.

　　

　　F-35 Helmet Optical Support Structure. Image Credit: TenCate

　　Tradingal laminalEd composite parts. As an added feature, we can also easily add a galvanic glass society or a confpts of the knowledge

　　A Flir Display Fairing with a Copper Lightning Strike Scikes Integrated In

　　

　　Time and the inventory of multiple parts as well.

　　PEI.

　　Use Resins that are injecting parts "Standard" and Not Specific to Compression Molding.

　　Like hdpe up to high performance polymers like peek. Tencate is one of the world & rsquo; s leading companies in high performance composite mater..

　　CCS Composites Molds Both "Sheet Molding Compounds" (SMC) and "Bulk Molding Compounds" (BMC). Both mix chopped fiber and a resin, but in different winds.

　　High Quality Chopped Unidirectional Tape; some is more of a general mixture of chopped fibers and resin.

　　compound.

　　Forming Stage to Create A Hybridize Material with More Directionally Dominant Fiber Angles to Provide Higher Stiffness and Streangth in Sportific Directions and Areas.

　　Of the materials.

　　Of Material is 190% that of aluminum, 230% of Steel and 130% of titanium. This table (See Attached) Summarizes the Comparisons.

　　Table 1. BMC Material Comparisons. Image Credit: Tencate

　　

　　Will be present, The BMC Compression Molded Part Can Give Stringths Equal to a Laminated Composite Part.

　　) Depending upon operating loads. All-in-all, bmcs are an excelked Candidate for Metal Substitution and Can Even Rivically Laminated Composites is Certain Applications.

　　But Fiber Flows as Will, thereby product a fiber reinforced juncture at the place to rib interface.

　　Stiffening that can be acheieved in compression molding with only a minuscule increase in weight, and therefore cost.

　　Table 2. Stiffness Increase with Minimum Weight. Image Credit: TenCate

　　Like Ribs, Increases The Bending Stiffness of the Cover While Adding Minimal Weight. Sandwich Panel Composit SEVERAL Inherent Challenges.

　　Long process to cut, assemble, Vacuum Bag, then autoclave cure the panel.

　　V22 Compression Molded Cover. Image Credit: Tencate

　　is incorporald as an added layer to the face sheet during molding.

　　COVER Application.

　　High Solvent Residence and Faster Processing Speeds. You can see that the benefits of thermoplastics readly land themselves to Aircraft Applications.

　　

　　Carbon Fiber/Thermoplastic Bracket. Image Credit: Tencate

　　

　　And the weight, Cost and Corrosion of Metal Shapes is a Concern, we have seen Success.

　　Compression molded parts. Image Credit: TenCate

　　

　　and inject molded parts.

　　And molding from one company. Visit us at www.tencateAdancedComposites.com.

　　where he developed and marketed the compositepro composites engineering software package.

　　Technical Papers in the Field of Composites.