Comparison of Cut-OFF FACES of Ordinary Stamping Parts and Fine-Blanking Parts
Lateral Flow of Metal.
EDGE, Eliminates Stress Concentration and Places the Metal in the Shear Zone Under Three-Way Compressive Stress, ReduCing Tensile Stress and IMPROVING The Material’s Plasticity.
Thick Tesla Seat Parts
material.
6mm Thick Toyota Tubing Composition Flangeextremely High Flatness Requirements
Unique quality charteristics.
Electronics. This Showcases ITS Technical Advantages and Economic Benefits.
The Various Different Methods of Fine Blanking Are Categorized As Follows According to their Technology
of the die
To Prevent the Material in the Shear Zone Tearing and the Lateral Flow of Metal Outside the Shear Zone.
Is in a Three-Wang Compressive Stress State, Which Increases The Plasticity of the Material.at this point, the material foods the shape of the day and pures.
Blanking MaterialsFine Blanking PARTSINAL WASTTEPS – Blanking ForcePr-Ring Gear FORCEPG – Back PressurePra-Dischargepga-EJECESP – Blanking Gap4. Fine Blanking Workpork
Blanking Force PS, and the Pressing Force PR and Pg are effectively pressed in the white process;
(D) At the end of the ram stroke, the punch is in the size and the inf)In the posity where the toothed raing force is applied, the effect is to eject the book and to remove the discom the punching lap;
Material feeding is complete.PR-ring gear forcePG-back pressurePs-blanking forcePRA–discharge forcePGA-ejection force1- Press plate2-Concave mold3-Blanking (blanking) punch4–Ejector5–Fine blanking material6–Fine blanking parts7-Punching inner hole scrapThe technology of fine blanking parts primarily aims to meet the technical and functional requirements of the parts while also being simple and cost-effective during batch production. The factors that impact the technology include:
Design of the parts.Dimensional and positional tolerances of the parts.Properties and thickness of the material.Quality of the pressed surface., quality of manufacture, and longevity.Selection of fine blanking machine, etc.The technology of the structure of the fine blanking part refers to the elements that make up the geometry of the part, including the determination of minimum fillet radius, aperture, wall thickness, ring width, groove width, and punching modulus, among others. These values ??tend to be smaller for fine blanking parts than for general blanking parts, as determined by the fine blanking principle. However, well-designed structural parameters can improve product quality and reduce production costs.Note: The figure referred to in the original text is not included.
According to the geometry of the part and its structural units, it is divided into S1, S2 and S3 in each of the diagrams.S1-simple, which is suitable for fine blanking materials with shear strength Ks=700N/mm2S2-medium, which is suitable for fine blanking materials with shear strength Ks=530N/mm2S3-complex, which is suitable for ?fine blanking materials with shear strength Ks=430N/mm2In the range below S3, fine blanking is not suitable, or special measures are required.When using the range of S3, the condition is that the punching element must be made of high-speed steel, and the tensile strength of the fine-blanking material is δb≤600 N/mm2?(shear strength Ks≤430N/mm2).
MM S1/S2The Maximum Diffical of this Part is Lap B, so the topal differenty is s3 and can be fine black.
Thickness s (mm) tensile stream 600n/mm2i.d jo.d ahole dia. X0.5-16-77772-37773-47874-8885-6.3-88-109810-12.59–
2. Flatness ToleranceHe Flatness of a Precision PART IS The DEFLEA
convex.
Better Than that of Normal Stamped Parts. The Figure Below Shows the General Straightness Measured at a distance of 100 mm.
The Relationship BetWeen Material Thickness and Non-Perpendicularity is Shown Below.
4. Blanking Surface QualityThe Quality of Fine Blanking Parts is Largely Determined by the Blanking Surface.
, Splitting Surface, SUNK Defect Surface, and Burr Surface.the Below Figure Shows the Three Main Characteristics of the Blanking Surface and Their Significance.
S (maximum) .d-20% s (maximum) for the depth of collapse (30% s for tooth shafts).-Maximum Width of the Splitting Tape. (1) Blanking Surface Roughness
The Relationship BetWeen The Roughness of the Blanking Surface and the Tensile Streangth of the Material is Illustrated in Figure 6b.table 2 Blanking Roughness.
Surfacee (MM) Grade0.310.621324 (4) Method and Significance of the Quality of the Blanking Surface
Grade is 2.
10) TE.
The depth of the die into the material, and the number of blanking cycles.
EDGE Is Sharp, only a Thin Burr is Produced, with a size of 0.01 to 0.08mm. On the Other Hand, when the die edge becomers dullThe Figure Below).
Requirements for it are: 1. It must have good girlability and large Denatureing Capacity
] Fine Blanking Performance of the Material
Carbon Content.
And on the right is the spherital carburized body after spheroidization.
Shows the collicing Hardening of Materials During General Blanking and Fine Blandking.
Precise Blanking.2. Material Variety
Ferrous Metals Include: Soft Steel (C ≤ 0.13%); Unnalloyed Steel (0.12-1.0%C); Alloy Steel (0.15-0.20%C); Stainless SteelC). Non-Ferrous Metals Include: Copper and Copper Alloys; Aluminum and Aluminum Alloy.reled Reading: Ferrous vs Non-Ferrous Metals
Of the product parts, it is divided into the levels: fsg I: maximum tensile stringth, without the requirement for the metallurgical organization.
Aluminum and their alloys have a chemical composition and rolling statements.
Die Material, when used for parts with complicated shapes, the black surface is torn, and the die life is short.